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Design basis for Manhour norms

4 replies [Last post]
brij patwari
User offline. Last seen 13 years 8 weeks ago. Offline
Joined: 20 Feb 2011
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Manhours is a single word very commonly used to measure time, cost and effectiveness of supervision. There are lot of books, literatures and theories available in the market but none of them lay down the design basis of calculation of the same. Why dont we put our experience in writing here and find it out to derieve it in a structure way.

 

I am writing down the same here to start the discussioin rolling:

Based on our experience, we have worked out piping erection MHrs. norms as tabulated below:

 

Manhours for CS piping erection including fitup:        
Take: Size of CS pipe spool: 6", spools: 2 Nos., each of 4 Mtr      
Qty of erection: 48 IM, at elevation of 10 Mtr        
             
Sr. No. Activity Craft Qty Time
(Hrs.)
MHrs Remarks
1 Scaffolding Scaffolders 6 8 48  
2 Rigging of spool and
placement in  place
Foreman: 0.5
Rigger: 4
4 3 12  
3 Bevelling of pipe Gascutter: 0.5
Grinder: 0.5
1 1 1  
4 Alignment & Tack welding Fitter : 1
Helper: 1
Tack welder: 1
3 2 6  
5 Contingency @ 20%*       13.4  
  Total       80.4 For 48 IM
A MHrs. Per IM:       1.7  
             
* Contingency for interruptioin in front/ modification / material handling delays etc.

Hope such experience sharing will make our decision backed up by confidence and accurate.

 

Replies

Mike Testro
User offline. Last seen 5 weeks 3 days ago. Offline
Joined: 14 Dec 2005
Posts: 4418

Hi Brij

Thank you for this input - a few queries:

Why stop at tack welding - there should be at least two more passes?

Who takes the scaffolding down?

When does the integrity test happen?

Best regards

Mike Testro

Majid Khan
User offline. Last seen 12 years 25 weeks ago. Offline
Joined: 28 Oct 2011
Posts: 2
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Dear Brij,

Please find out the piping erection on site & also other materails E.g SS316,Duplex, CS Molybdenum etc.

Site Productivity Formula.

Thanks for above information & waiting for other technical information regd the piping norms.

Regd,

Majid

Maxime AUTHIER
User offline. Last seen 2 years 6 weeks ago. Offline
Joined: 21 Aug 2006
Posts: 13

Dear Brij,

This is a good idea and should be added into the dedicated section (Rates).

One comment anyway, I think we should not integrate contingency into the ratio. Usually contingency are added after the MHrs calculation on an overall quatity.

 

 

Rgds,

 

Maxime.

brij patwari
User offline. Last seen 13 years 8 weeks ago. Offline
Joined: 20 Feb 2011
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Sameway it can be found out for welding, supporting, testing and structural steel erection activities.