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Engineer (Mechanical Maintenance), Reliance Industries Limited,Essar steel ltd, Petrochamical & utilities

START Date: 
January, 2001
END Date: 
September, 2008
  • Organize and conduct preventive, predictive, opportunity based maintenance, overhauling, shutdown of the rotary as well as static equipments.

 

  • Primary role is to provide the required technical and engineering support to MEG Maintenance to safely and reliably maintain its plant.

 

  • Coordinate, review and assign appropriate maintenance strategy (PM,Run to Fail) using methodology like Failure Mode Effect Analysis (FEMA).

 

  • To perform “root cause analysis” for various rotating equipment failure modes, and the develop Preventive and Predictive Maintenance programs.

 

  • Perform periodic review of “Bad Actors,” of the equipment with the following conditions:

    • Low Mean Time between Failures (MTBF)

    • High maintenance cost

 

  • Coordination with (Operation, Electrical & Instrumentation) staff as a part of isolation and restoration procedure of Preventive, Break down and Emergency Maintenance System.

 

  • Carrying out failure analysis of rotary and static equipments and finding out ways of eliminating them.

 

  • To coordinate and follow-up  new work and upgrade projects to ensure their timely completion in the same fiscal year for which they are planned
    • Develop the appropriate maintenance strategies for equipment reliability
    • Activities related to commissioning and startup of a plan
    • Identify all availability of spares and order spares.
    • Provide history of equipment repaired.
    • Engineer and supervise all mechanical modification or project and contractor jobs.
    • Analyze mechanical problems and propose the solution to superior.
    • Perform safety responsibility and set high standard of safety.
    • Process the RA bill for monthly maintenance.
    • Equipment/ spares availability and refurbishment management.
    • Execution of Plant Major Shutdowns/Turnaround Maintenance
    • Maintaining Reliability of Static as well as Rotary Equipments
    • Pre-Commissioning and Commissioning related activities
    • Trouble-shooting
    • Preparation of Standard Maintenance Procedures
    • Conduct root cause analysis along with OME team for required corrective action and follow