Boiler Maintenance planning & Execution Engineer , Integral Services Company.WLL, Annual Maintenance shutdown for boiler-1050MW (Doha east power station)
• Preparation of overall maintenance program, monitoring project progress against planned schedules, analysis in the change of contract scope, activities / delay, if any.
• Updating daily progress report, preparing weekly progress report, weekly management meeting report & Monthly progress report.
• Updating Daily Capacities in project Systems and estimating daily manpower Costs.
• Preparation of maintenance procedures and monitoring its application on site. Coordinate with Material department about purchasing orders and material delivery at site.
• Direct control over maintenance workforce at site.
• Preparation of Maintenance Schedules in Primavera-6 and Excel.
• Co-ordination with all section in-charge for optimum manpower and equipment usage. Maintaining manpower, equipments mobilization/demobilization details.
• Assisting Senior Boiler Engineer for execution of Daily Activities.
• Preparing invoices, inspection reports and maintenance reports for Client.
PROJECTS HANDLED
Project - #01
Title: Maintenance shutdown for boiler-1050MW (Doha east power station)
Role: Boiler Maintenance planning & Execution Engineer
Client: Ministry of electricity & water, Kuwait
Location: Doha, Jahra
Duration: Oct’ 10 – Till date
Key Deliverables
• Site Co-ordination to Field Execution team, Material arrangements, Monitoring of Daily Progress.
• Have Planned & Physically coordinated Rotary Air Preheater maintenance during 2 shutdowns of Doha east power station. Type -Ljungstrom regenerative Heater with 24 Basket Sectors.
Rotation speed-6 RPM
Basket Materials-For Hot side-Carbon Steel
Intermediate Side-Mild Steel
Cold Side-Corten Steel
Axial Seal Adjustments-Spring Adjusted with canister type adjustments.
Radial seal clearance-5mm & 8 mm in hot side (near end & far End of the Rotor)
5mm & 12mm in cold side (near end & far End of the Rotor)
• Witnessing & monitoring maintenance works at site for mechanical equipments, water wall tubing’s and ducting’s.
• Preparing the progress report based on the activities done by each section and submits to clients.
• Preparation of maintenance reports for each unit of 7 boilers to facilitate invoice preparation.
• To ensure all work forces comply with planning compliance in order to maintain excellent workmanship and in-line with strategic planning, Company’s maintenance policies and procedures, HSE.
• Preparation of invoices for additional works done on different parts of the boiler.
• Maintaining manpower, equipments mobilization/demobilization details.
• Preparing inspection reports and invoices for the different maintenance activities carried out.
• Arranging workforce for emergency shutdown jobs in short notice of time.
Achievements-
• Have completed 2 emergency shutdowns on boiler water wall tubing repairs (SA210 GR1) within Time Avoiding Production losses.
• Have managed Shutdown Workforce during the Absence of Senior Boiler Engineer.
• Have supported MEW with manpower and maintenance Expertise for hydro tests and plant Startup Procedures.
• Have acquired good knowledge on mechanical EQUIPMENT MAINTENANCE OF BOILERS-MAKE IHI JAPAN AND FIVES CAIL BABCOCK, FRANCE
• Has handled both maintenance and QC jobs during emergency shutdowns.
Has worked as quality control Engineer for a period of two months
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