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QA/QC INSPECTOR, Saipem, Booster Station #171 West Kuwait

START Date: 
December, 2011
END Date: 
December, 2012

 

 Verification of materials FIT-UP Inspection of piping Weld visual inspection of piping and structures Monitoring of various welding process like GTAW, SMAW. and SAW Quality control and  inspection of under ground piping-GRP $ GRE Inspection of BELL $  SPIGOT joints by sealing test and  BUTT $  STRAP  joints Inspection of BARCOL HARDNESS and  HYDROSTATIC  TEST and its  documentations • Specialization in  Quality Assurance & Quality Control- Piping and Hydro test/pneumatic test• Trained and Experience in ASNT Level II in RT, UT, PT and MT• Knowledge of Piping- construction on shore and offshore  • Trained & Experience in using MS Projects• Working Experience of total 15 yrs with International Companies • Good Team player with good presentation, strong interpersonal & communication skills Check flange connections for leaks, if any leaks are found, bleed off pressure, repair the leaks, and build up pressure again. Reinstall package and submit to pre-commissioning and commissioning activities. Identify restrains on the progress of pre-commissioning work in order to provide timely resolution and/or to minimize disruption. Preparation of pre-commissioning procedures like air blowing, water flushing, etc, and carried out the same activities on field. Perform the lube oil flushing of cooling water pumps, boiler feed water pump, boiler fuel gas recirculation fan, gas turbine, bog booster compressors, air compressor, oxidation compressors, C2 treated compressor and nitrogen make up compressor. Conduct tightness test on each line system and verify the occurrence of leaks. Supervise the work prior to mechanical completion, assisted by commissioning support group.  Ensure isolation and purging according to the safety procedure in case that system, facility or unit is subjected for maintenance or repairs.   To carry out the punch list and instruct the execution team to repair and get it inspected by the client Attending meeting and audits with the clients and auditors Coordinating internal Company auditing Train and instruct the inspectors for the following activities Weld visual inspection of piping and structure. Preparing Procedures and method statements for Mechanical Engineering activities including Piping-Welding , Equipments ,Structure obtain approval for the same inspection and testing plans & ensuring that the inspection stages are properly defined and implemented Performing internal quality audits  Identifying defects and non-conformity & initiating corrective and/or preventive actions To prepare daily inspection program and to carry out the inspection as per schedule, coordinating with client for inspection and releasing the activity to the execution team for further actions To maintain the quality documents and handing over the same to the client at the end of the project Planning, Execution, Control and Supervision of all activities like Pneumatic testing, Hydro testing, Watering, Dewatering, pressurizing, Depressurizing etc of pipeline of different material like, SS, CS(Corrosion resistance alloy lined/claded inside),LTCS, Nickel alloy and GRE carrying hydrocarbon at high pressure range, in compliance with Project specification, International codes and Project HSE plan. Communicates and interfaces with other engineering disciplines, Coordination with Pipe engineers, QA/QC and HSE team in the organization and those of client for related activities. Attending/generating punch points as a part of mechanical completion activities. Confirm there are no category A punch list items. Monitor work permit issuances and check strict implementation of all safety requirements during testing & pre-commissioning works. Review of Hydro test Package and check the limit of test pack. Confirm all valves are set to the pre test position shown in the system P&ID limits. Isolation Hand Valves has been set in positions specified by the checklist prior to the test. Verify that all instruments has been installed, tested and connected. Check pipeline hangers and supports for any damages and possibility for movement on sliding supports. All necessary blinds has been installed as per isolation plan. Confirm all spectacle blinds and temporary commissioning spades are in the pre test position shown in the system P&ID limits. Ensure direction and location of check valves do not interfere with pressuring or de-pressuring the system. Do line walk and final inspection in preparation for testing. Execution and inspection on hydro test, pneumatic test and leak test.